Lockheed-Boeing-General Dynamics F-22 Raptor
Multi-role fighter
"... It was built two prototype-demonstrator YF-22, 9 prototypes of
the F-22 (machine EMD - engineering and manufacturing development,
machines with serial numbers 4001 to 4009), eight pre-production
machinery orders FY1999 and FY2000 period (Series PRTV PRTV 1 and 2,
the serial numbers from 4010 to 4017) and to what time ordered 173
production aircraft (the series with the LRIP 1 to 5, with LRIP FRP
FRP 1 to 4, with serial numbers 4018 to 4190). In addition, the Air
Force were transferred to and counted as pre-production the last two
(4008 and 4009) from 9 aircraft EMD. From this overall figure,
"serial" in the Air Force in 183 pieces - 83 FRP, 90 LRIP, 8 PRTV,
two EMD.
All eight aircraft PRTV both EMD are in USAF Air Warfare Center at
Nellis.
Now we have decided to order 4 more serial aircraft in FY2009 budget
to maintain production line in 2011, so that the next administration
could take a final decision on the future production F-22A.
In the United States Air Force Museum at Wright-Patterson was at the
beginning of this year, passed the third aircraft with EMD Ser. No.
91-4003.
Clarification on the prototype EMD - now in 411 th Test Squadron at
Edwards AFFTC fly five planes EMD (91-4004, 4006, 4007, 4008, 4009),
but among them, as I said, counted in the total number of "183" Air
Force procured only the last two cars, and the two subsequently be
transferred into the 422 th Test Squadron at Nellis, where there are
all eight pre-production machines PRTV.
The four remaining prototype EMD already been decommissioned
(91-4001, 4002, 4003, 4005). "
Exeter
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Lockheed Martin Corp. gave U.S. Air Force's one hundredth fighter
F-22A, said Defencetalk.
"Jubilee" fighter will be sent to Alaska, which will become part of
the 90 th Fighter Squadron at Elmendorf Air Force Base. Full
complement of 90 Squadron is planned for late 2008. In
total, the Pentagon plans to buy 183 aircraft of this type.
Currently, a fifth generation fighter based on five airfields, USAF. In
California, Edwards Air Force Base, are testing new machines, to
Nellis Air Force Base in Nevada developed the tactics of combat
employment of these aircraft, based on Tyndall in Florida - with
retraining flight personnel. Combat-ready
aircraft are based at airstrips Langley (Virginia) and Elmendorf
(Alaska). In addition,
the planes are regularly on duty at the bases of Hickam (Hawaii),
Holloumen (New Mexico) and Kadena (Japan). The
total number of combat-ready F-22 in the U.S. Air Force currently
stands at around 60 aircraft.
http://www.lenta.ru/news/2007/08/30/raptor/
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Research on establishing the planned tactical fighter ATF (Advanced
Tactical Fighter) were initiated in the mid-seventies. They
attended all the seven leading U.S. aviation companies.
U.S. Department of Defense on the results of the demonstration
flight tests held in the early nineties, chosen as the base case for
a full scale airplane YF-22A Lockheed Company, whose first flight
took place in September 1990.
The new aircraft, has received the name "Lightning-2, is designed
primarily for air superiority. Its
main features are the supersonic cruising speed on neforsirovannom
mode of operation of the engine, high maneuverability, good takeoff
and landing performance, great range and weapons load is comparable
to the combat load the F-15. Important
feature of the aircraft is its low visibility to radar and infrared
spectrum resulting from the widespread use of technology "stelc.
The design of the airframe is largely constructed from composite
materials such as graphite - epoxy, grafitotermoplastichnye
materials and materials such as carbon - carbon.
To perform combat missions airline has the most sophisticated
electronic equipment. Its
basis is a set of control arms with multifunction radar, which has
range of up to 150 km, and with a system of electronic warfare. On
the plane also installed central complex data and complex system of
communication, navigation and identification. For
direct control of the aircraft uses a digital wire control system
with fiber-optic lines of data.
In addition to single-seater F-22 A is designed to double a training
modification of the F-22 B. For the U.S. Air Force plans to build
750 aircraft F-22. Assumed
annually since 1999, releasing on 72 of these aircraft, but now this
number is reduced to 48, and this rate will be achieved only in
2001. American experts
believe that the fighter F-22A will be substantially greater than
the combat effectiveness of modern aircraft of similar purpose:
7 September 1997 flew the first experimental series the fifth
generation fighter Lockheed Martin / Boeing F-22A Raptor. Remembering
this 58-minute flight, test pilot Paul Metz (Paul Metz) made no
secret rapture. He said
the new aircraft "for speed and acceleration. Performance
significantly superior to the F-15, at the same time, it is very
stable and has excellent handling. I experienced a wonderful
moment." In early 1998,
takes place 5000-hour program of flight testing of F-22A, with the
participation of 9 cars.
The appearance of F-22A caused a lot of articles in aviation
publications all over the world. After
analyzing these publications, the editors' and B "decided to put in
this room one of the most common articles giving an overview of the
car. It is easy to see
many of the provisions of this article are advertising. The
author does not skimp on the epithets, calling the "Raptor"
super-fast, svehmanevrennym, subtle plane with a new level of
production technology, etc., etc. And
yet not so simple. "Editorial, premises should contain an attempt to
analyze some of the technical solutions underlying the F-22A.
F-22 opened a new era in the development of fighter aircraft. Although
budget constraints are constantly hindered the program, and the
debut of the first of nine aircraft pilot series took seven years
after the flight of two prototypes of YF-22, USAF command is
optimistic about the future."Raptor" has brought the largest
increase in cruise speed with the jet era began: it may take a long
fly and maneuver at speeds at which other modern fighters hardly fly
in a straight line for a short time. F-22A
built using all elements of technology stelc "that reduce the
visibility of a wide range of radio frequencies and infrared
radiation. His electronic
equipment and information display system in the cockpit surpass all
similar, untested elsewhere.
Basic shape of F-22 was developed for the three months of feverish
work after in 1987 the firm Lockheed agreed that its previous
concept of the fighter, who won the preliminary contest USAF, will
be technically difficult to realize and not competitive. The
main difficulty was to find a compromise between the conflicting
requirements of low visibility, supersonic cruising speed and
maneuverability. After
years of searching for the world's first fifth-generation fighter
has acquired the following image. Takeoff
weight - about 27 tons Wing - nearly triangular with a moderate (42
°) sweep on the leading edge. It
combines a low relative thickness for supersonic flight, with
sufficient space to meet the requirements of maneuverability and
possesses the necessary amount.Large slats and change of curvature
profiles along the span wing makes more efficient at low speeds and
high angles of attack than the triangular wings, built earlier. The
aircraft has integral layout: 1 / 3 span falls on the fuselage,
accommodating compartments of weapons and most of the fuel. Tail
F-22 is designed so that the plane could reach the limit angles of
attack, while maintaining control. To
expand the range of flight conditions change the thrust vector is
applied, which is especially useful at low speeds. But
the F-22 runs on any view, and without departing jets engines.
F-22 was created with the use of technology stelc "based on the
predominance of flat inclined surfaces with sharp edges, and in this
sense it is a development of the F-117. Further
progress in this area will enter into the design of "Raptor" and
some curved surfaces, and with special care to fulfill the gaps
between control surfaces, although the use of composite materials
(CM) helps to reduce the visibility of the aircraft, the design of
the F-22 contains them is less than planned initially. Nevertheless,
the goal - reducing weight by 25% compared with a fully aluminum
structure - has been achieved. Titanium
is 41% by weight of airframe.
Core design is the central part of the fuselage, built Lockheed
Martin Tactical Aircraft Systems. It
includes sections to accommodate the arms and the main landing gear
and engine air channels.The remaining of this section given over an
integral fuel tank. The
central part of the fixed wing, engine compartment and the tail
boom, built Boeing. Forward
fuselage contains the cockpit and electronic equipment, created by
Lockheed Martin.
The dimension of the set to "Raptor" engines Pratt & Whitney
F119-PW-100 is dictated by the requirement of a supersonic cruising
speed. Although the F119
is similar in size to the F100 and is designed for approximately the
same (about 125 kg / s) airflow, the degree of bypass ratio of about
0,2:1, at a time like this option F100 - 0,7:1. Thus,
through the hot circuit F119 is at least 50% more air than the F100. Although
official sources indicate that the new engine is in the "155 kN
thrust class, the real thrust at full afterburner may even be more
than 170 kN. This
suggests the existence of an intermediate regime at 113 kN for a
supersonic cruise flight. Flat
nozzle F-22 can deflect the jet on full afterburner up and down at
speeds of up to 20 ° per second. Folds
nozzles can take consistent with the other edges of the aircraft
position to reduce radar visibility and form the exhaust so as to
reduce its temperature.
The main armament "Raptor" consists of six prospective missile
air-to-air medium-range AIM-120C (AMRAAM) - three in each of the two
central compartments of pneumo-hydraulic ejection units. In
the two side compartments contained one rocket melee A1M-9X. The
rocket from the compartments is done automatically as soon as the
F-22 approaching the starting point, allowing the seeker to take
aim. 20-mm cannon M61A2
firm General Dynamics - Light version of the famous "Bulkana with
elongated reinforced barrels of CM and a modified breech - is
located at the wing root on the right. Muzzle
removed in a small resealable hinged lid groove in the fuselage.
Back in 1994 USAF have set a task to provide Lockheed F-22 is the
possibility of attacking ground targets, for which the weapons bays
were converted to accommodate the 450-kg GBU-32 munitions Joint
DirectAttack Munition (a universal means of controlled destruction)
JDAM development of McDonnel Douglas. F-22
can carry two JDAM, AMRAAM two and two A1M-9X. When
stealth is not required, F-22 can carry up to 2270 kg payload on the
outside of each of the four underwing pylons. For
the ferry flight on each of them can be placed on the 2280-liter
fuel tank and a pair of AMRAAM, thereby reducing the need for a
number of air tankers and transport aircraft.
But perhaps the most significant technological advance, applied to
the F-22 is a sophisticated system of sensors, computers and
displays that are supposed to allow the pilot to better cope with
their work. Paul Metz,
once said: "If we look at history, it is easy to see that very few
fighter pilots to operate effectively. In the war of 1939-45. Only
one of five pilot shot down at least one enemy plane ... Since that
time, Not much has changed. Our goal is to increase the number of
pilots who hit the target with one of five to one of the two. "
The speed and stealth F-22 will make future air combat is extremely
transient, which puts forward new requirements to ensure situational
confidence pilot. To this
end, the aircraft is equipped with a new supercomputer to the CPU
design GM-Hughes. Its
software, totaling about 1.7 million lines of processing data
received from the radar APG-77 production of Northrop Grumman, the
system P35ALR-94 company Lockheed Sanders, as well as through the
transfer of data from other aircraft, for example, AWACS. The
system brings in a whole all incoming information, combining it with
information from the database, thus enabling the pilot to navigate
in a tactical environment. The
significance of this can not be overestimated, since 90%
were shot down and surviving pilots later said they would not have
noticed, what struck them. The
computer continuously calculates the distance to any air defense
radar in the flight and, if the pilot of an F-22 performs maneuvers
such that the probability of detection increases, massive ring
around the mark of the radar on the indicator in the cockpit is
expanding. Own radar
"Raptor" to be used only when absolutely necessary: when to attack
or to identify the plane, nearer to the F-22 is enough to make up
for it a threat. The
computer tracks the position and velocity of targets, determines
their identity and gives recommendations on how and when to use the
weapon.
Phased array radar "Raptor" is unique. Its
antenna consists of nearly 2000 units the size of a finger, each of
which represents a tiny radar transceiver. The
electron beam can jump from target to target faster than
conventional disk moves radar radar. Radar
F-22 will be more reliable because it contains a single high voltage
cable, and it lacks a mechanism to rotate the antenna mirrors that
of conventional radar is damaged most frequently.
Another feature of the F-22 is the absence of double modification;
F-22B was rejected last year in order to save money. Air
Force believe that the equipment F-22 will make its safety in
flight, and data transmission channels with electronic memory will
enable the instructor, sitting on the ground behind the monitor,
supervise cadets as well as if he was in the backseat. There
is only one "but": there will be free skating for the generals,
congressmen and the media.
Huge thrust provides a "Raptor" remarkable acceleration
capabilities. Data
published in 1991, show that even at maximum capacity F-22 exceeds
the speed of F-15C on full afterburner, when both aircraft are on
board eight missiles air-to-air missiles. Afterburner
of the new fighter will be used primarily for maneuvering. "We
expect that this will be one of the things that will surprise the
Air Force," - says Metz. He
believes that "the afterburner is mostly unused. During
a typical mission, the F-22 can support speeds of up to 1,1-1,2 M =
M = 1,5 or more during the entire flight over enemy territory. The
duration of the flight, it is 3 to 6 times larger than any
fourth-generation fighter.
Supersonic cruise speed is the source of many benefits. Faster
aircraft has the initiative in battle, he will be able to maneuver
around slower opponent to strike from the rear hemisphere, or to
fight with greater vigor. Speed
"Raptor" is supplemented by his reticence: in fact the purpose is
not to become completely "invisible" for the defense, and to reduce
the detection range so when the enemy will not be able to intercept
bystroletyaschey goal. Decrease
in the effective surface diffusion of F-22, especially in the
forward hemisphere, it guarantees the possibility of the first pilot
to see the enemy first strike.
USAF does not exclude the possibility of short-range air combat, and
although Paul Metz prefers not to indulge in debates about the value
of low-speed combat maneuvers to extra-large angles of attack
demonstrated the Su-37. Some
pilots believe that the ability to fire rockets "air-to-air short
range in almost any direction by changing the orientation of the
fuselage regardless of the flight path will be crucial in future air
battles. Others disagree,
arguing that the maneuvers associated with the disruption of the
flow, lead to such a big loss of speed that they are deadly in a
group air combat. Why had
not brought the dispute about the importance of super
maneuverability at low speeds, these modes of F-22 could well stand
up for himself. Angle of
attack of 60 ° has been demonstrated in the tests YF-22. At
angles of attack of 15 ° above the plane showed the angular velocity
of at least two times higher than the F-15, and the advantage it
expands to as long as the F-15 is not limited by its restriction to
30 °, to which it has operated on a roll. Angular
rate of change of pitch F-22 is twice the figure for the F-16.
Despite the extraordinary ability, F-22 is not difficult to
maintain. Perhaps the
fact that the development of each of his unit took part specially
created team, bringing together designers, specialists in
manufacturing and servicing. The
aim was to reduce by 2 / 3 the time of aircraft maintenance per
flight hour compared to the F-15. On-board
control system "Raptor" has replaced ground test equipment, and a
large number of units of the aircraft is designed so that their
replacement can be done in the field. As
a result, for the 30-day independent-based squadron of 24 F-22
requires only eight flights of C-141V to 18 for the same number of
F-15.
Another new approach, implemented in the program, the F-22 was
conducting intensive pre-flight tests, which have revealed many
problems before, not after the first flight. If
the program and the case of delay, then the main reason they have
been insufficient investment. Thus,
budgetary constraints forced twice to postpone first flight of
Raptor. " The Pentagon
had planned to reduce, and F-22 fleet from 648 to 438 machines,
which led to higher prices for production aircraft.Today, the
expected average price of an F-22 is 71 million USD in 1996 prices
It involves a fully-equipped airplane, but without spare parts and
weapons. The total cost
of the program (development, construction of 438 aircraft, spares,
ground equipment) amounts to 73.5 billion USD. Sales
of "Raptor" for export, of course, would reduce its value. Therefore,
the Pentagon and Joint Chiefs are considering such a possibility,
even though the secret technology "Stella". It
is recognized that some of the "stealth"-features of F-22 are
modular and can not be installed on the aircraft for export. Potential
buyers are represented today users of the F-15 - Israel, Saudi
Arabia and Japan.
It is premature to conduct an exact comparison between the F-22A
fighter and the other in the world market. However,
the basic parameters of the aircraft - thrust-weight ratio, wing
loading capacity of the fuel system and flight data - opt for the
F-22A as compared with the Eurofighter, Rafale and Su-37, even if
you do not take into account its "invisibility" and advanced
equipment.Its price is not much different from the 50-60 million
USD, officially announced for the new European fighters.
Today, the F-15 still have a high combat capability. However,
the USAF prove the necessity of replacing them with more
invulnerable and long-range facility, because Russia and China are
building a new air defense missile systems and advanced fighter
aircraft such as Su-37. VA
benefit programs say the F-22 two main circumstances. First,
the U.S. and its allies prefer to surpass the enemy in the early
stages of the conflict. Secondly,
the U.S. public and political leaders expect quick success and
minimal losses, so the F-22, capable to deal with any existing or
prospective fighter, would create a rule.
F-22A: not so simple
Let us try to understand themselves in the guise of a fifth
generation fighter, as seen by the U.S. Air Force. By
tradition, the entire military jet aircraft is conditionally divided
into several generations: the first includes the aircraft, created
from the fortieth to the fifties, the second - until the early
sixties, the third - the sixties, the fourth - in the early
seventies to mid eighties. To
say with certainty that a particular pattern of equipment relates to
the next generation, not enough to know when it is created, it is
necessary to analyze whether there are qualitative differences
between its characteristics from those in samples of the previous
generation.
It is known that the aircraft are divided into flight, tactical and
technical. These include:
the maximum velocity, service ceiling, range or radius of the
operational use and the maximum g-load, rate of climb, the flight
time to the turn to intercept or a line of military ground and
several others.In addition to performance, to assess the technical
level of the fighters used the so-called partial
criteria of excellence which in their totality and determine its
combat effectiveness. Most
often it is the relative values such as unit load on the wing or
Thrust, which allow to judge about the perfection of design. Under
the latter in this case, it should be understood not only the
airframe, but also its systems and equipment. These
indicators include: the relative weight of the airframe, fuel,
payload and avionics: the relative volumes occupied by fuel,
equipment and weapons: the relative area of the washed surface,
which affects the resistance at subsonic flight conditions, the
relative area of the middle section, which affects the impedance
and the characteristics of the supersonic regime, and many others.
We now proceed directly to the object of our attention - the fighter
F-22A. Some of these
characteristics it is possible to learn from the above article,
others certainly will soon appear in the press. The
reader, armed with a calculator and a ruler can easily determine the
values of some criteria of excellence "Raptor", and then compare
them with corresponding data of the Su-27 or F-15. If
it turns out that on many indicators, this "supersamolet" no better
than fourth-generation fighter. But
we will not delay on this account, partly because some of the
presently known characteristics of the F-22A are openly advertising. Our
task in the other - a critical analysis of some of the technical
solutions that allow you to carry it to the fifth-generation
fighter, noting their strengths and weaknesses. Such
an approach would enable more consciously perceive raised around the
hype machine.
First, it should be noted that the F-22A incorporates the most
advanced features fourth-generation fighter. Firstly,
it is integrated aerodynamic design - smooth pair of wing and
fuselage, increasing the load-bearing properties and allows maximum
use of internal volume (F-16, Su-27, MiG-29). Secondly,
the use of radar with a phased array antenna that allows you to fire
missiles at several targets simultaneously (MiG-31). Third,
increase the range and duration of flight in the domestic fuel
supply without refueling (Su-27). Fourth,
the increase in maneuvering characteristics by reducing the wing
loading, thrust-weight ratio and the growth of by-wire control
system (F-15, F-16, Su-27, etc.). At
the same time, several characteristics of the "Raptor" is
qualitatively different from those listed just machines. Primarily,
this supersonic cruising speed is attained on besforsazhnyh modes of
SU, and significantly reduce the visibility to the radar of the
enemy. Next - high
mobility, not only in subsonic and supersonic speeds. Finally,
it is a high probability of hitting the target without entering the
war zone of contact. The
totality of these differences and gives grounds to consider F-22A
fifth generation fighter aircraft. With
its creation, the desire to achieve precisely these characteristics
become decisive in the development of technical requirements and set
the boundary conditions for a decision on configuration of the
aircraft as a whole and its individual systems. However,
these demands have been largely contradictory, prompting the
American designers to make a number of compromises, some of which
have affected the fighting qualities of the "Raptor".
The desire to reach supersonic cruise speed inevitably entails a
significant reduction in resistance.One of the measures aimed at
achieving this goal was the placement of weapons hanging in the
inner compartments F-22A. However,
this led to an increase in the total area of midsection plane
compared to the option, when rockets and a bomb placed under the
wing on pylons. After
all, at an internal location, except for cross-sectional area of
the weapon itself, the area required for linking its components to
each other and with elements of airframe, as well as to accommodate
the necessary actuators and mechanisms for combat use. As
a result, although the use of integral aerodynamic layout reduced
the frontal component of the resistance, but because of the increase
midship wave component has increased! Therefore,
the dimensions of the inner compartment had maximum compress,
optimize it by placing only a narrow range missile air-to-air
missiles, needed to solve the fundamental problem fighter - air
superiority. All other
types of military aircraft can carry loads on external sling or on
the inside, if their dimensions do not exceed the size of the
compartment. In any case,
the placement of weapons is far from optimal, and in this respect
"Raptor" is inferior to all multi-role fighters of the fourth
generation.
Furthermore, the use of internal weapons bays leads to heavier and
more complicated aircraft structure, since leads
to the application of the wing mnogolonzheronnogo type instead of
the caisson and a corresponding increase in the number of power
frames. The design of the
latter also departs from the optimal because of the need to transfer
the flow forces on a curvilinear open contour. The
situation is compounded by the need to minimize the area of the
fuselage midsection.Moreover, one can hardly hope to reduce the
weight of the frames through the use of composite materials (CM), as should
take into account the probability of battle damage and the practical
impossibility of repair of such structures in the field. KM
can be applied only where there is a possibility of quick
replacement of individual units or the entire unit as a whole: in
the wing and the elements of mechanization in the vertical and
horizontal tail, wings of weapons bays and landing gear, hatch
covers, fairings of various kinds and various other sites .
Another way to achieve a supersonic cruise speed is to increase
engine thrust to besforsazhnom mode, since the inclusion afterburner
leads to a radical increase in fuel consumption. Demand
besforsazhnogo supersonic flight engines meet low-pass ratio. however,
they have an increased specific fuel consumption at subsonic
regimes, which occurs mainly combat maneuvering. Here
is another contradiction that arises when the fifth generation
fighter.
Reduction of radar visibility F-22A achieved by significantly
reducing its effective reflecting surface. To
this end, the maximum number of edges - front and rear edge of the
wing, empennage, wing weapons bays and landing gear, hatches, etc. -
Made in parallel and have no more than two directions of signal
reflections. In addition,
the maximum limit on the number of surfaces that intersect at angles
close to 90 °, to avoid the effect of corner reflector. However,
such a geometry the plane can not cause a decrease in its flying
characteristics. In
particular, designed in accordance with these requirements, engine
intakes, which are parallel to the edge, not only among themselves
and with the front edge of the wing, but do not form right angles,
made unregulated. The
reason - the difficulty regulating intake of such a configuration
associated with a significant complication of its construction. As
a result, air vents F-22A fitted with a system of bypass air and is
optimized for supersonic cruise flight mode, which entails an
increase in losses on other modes. Thus,
during maneuvers, when there is a rapid change in velocity head,
engines "Raptor" work in unfavorable conditions. This
alone gives reason to doubt some of the specs.
The desire to reduce the visibility enhances the contradictions in
the requirements for the geometry of the wing supersonic cruise and
maneuvering at subsonic speeds. If
required for the first wing of a thin profile, the big sweep and
small amplitude, then the second - on the contrary: moderate sweep,
a large magnitude, with vysokonesuschih profiles. On
the F-22A compromise reached by equipping "Supersonic" wing
silnorazvitoy adaptive mechanization-deflected toe, flaps and
flaperons that increase its load-bearing properties at subsonic and
maneuvering. In this
case, for the sake of reducing the visibility of the entire
mechanization has a constant chord along the span, thus preserving
the parallelism of the edges even in the deflected position, but the
airfoil in this case, especially in the end sections, change is not
an optimal way. Therefore,
despite the use of a special twist, the wing "Raptor" can not have
the same high lifting properties, such as the wing of Su-27.
The best fighters of the fourth generation of different unstable
aerodynamic configuration (when the aerodynamic focus plane is
located in front of his center of gravity), which enhances their
maneuverability at subsonic speeds. But
at the moment of break the sound barrier rapidly shifted focus plane
back, thereby reducing the margin of instability. To
ensure that necessary for the fifth-generation fighter
maneuverability at supersonic speed, it is necessary to further
enhance the degree of longitudinal static instability at subsonic
speeds. The solution to
this problem is possible by using the thrust vector deflection
engine F-22A for balancing and changes its spatial position.All this
can be an order to complicate the control system aircraft and
engines. The very
maneuvering at supersonic speed with large congestion requires high
strength aircraft, and hence lead to its further weighting.
We touched on only some of those circumstances, even the most
superficial understanding of which allows more sober look at this
marvel of American engineering thought. Unfortunately,
except for advertising information about the F-22A, little is known,
especially its electronic equipment, which we can not estimate at
least tentatively, as an airframe and powerplant. In
order to further understand the stated characteristics of the
aircraft and the decisions taken during its creation requires more
than one article. Tactical
fighter F-22A Raptor deserves close attention and study. Let
us hope that in the future with the advent of new information, we
will come back to talk about it.
F119 - ENGINE FIGHTER F-22
Engine F119-PW-100, which is equipped with F-22 fighter "Peptor", is
based on F100 turbofan and is designed to provide supersonic cruise
flight without the inclusion of the afterburner. The
power plant consists of two twin-shaft turbofan F119 low bypass
ratio. This is a
twin-shaft turbofan with key (estimated) characteristics: Rf = 156
kN, m = 0,45, Court of Justice vzl = 1.943 kg / (kg • h), Ldv = 4800
mm, MDV = 1400 kg. Compared
with the base engine, he develops twice as much traction on
neforsirovannom mode and 50% greater thrust on afterburner mode
contains 40% fewer parts and has 80% better reliability,
maintainability and supportability.
Some design features main units F119-PW-100
Fan F119-PW-100 - a three-stage, rotor blades - hollow
shirokohordnye without antivibration shelves. This
is the first engine blades shirokohordnymi the American fighter. They
used technology developed for similar blades civil turbofan PW4000. Without
antivibration shelves blades with small elongation and diameter
sleeve provides increased air flow and have increased durability,
performance, stock CDB, as well as better resistance to damage when
hit in the engine of birds and other foreign objects. Hollow
blades are applied only in the first stage fan. It
is possible to reduce its mass.
Disks and blades of the three fan stages are performed as a single
unit (design "blisk") to reduce weight and improve performance. This
design prevents air leakage into the root of the blade, which is the
rotor blades of a mechanical connection with the disk. The
rotors are made of titanium, the individual steps are connected
using friction welding.
Input the fan has a monolithic construction of a composite material,
it is easier (7 kg) and cheaper source of titanium hull. Input
body through a series of profiled pillars supporting the front
bearing.Technology for manufacturing the body does not require its
further processing and provides a smooth outer surface.
Compressor - six, as bliskovymi rotors. To
ensure maximum efficiency rotor
blades have a small elongation and corrected diffuse, and stator
vanes are made oblique. Shortened
and stronger working compressor blades also characterized by high
resistance to damage and disturbance of air flow. The
fan housing and compressor - connectors for better access for
maintenance.
Combustion chamber - ring; wall "floating floor" have both
convective and film cooling. Stepped
nozzles improve performance.
Turbines - high and low pressure - single stage. Rotation
of the turbine is carried out in opposite directions. Equipped
with single-crystal turbine blades with air cooling. Convective
and film cooling reduces the heating of blades and increase their
service life. Channel
parameters and openings for passage of cooling air is calculated
using methods of computational gas dynamics and refined after the
bench tests on specially prepared samples of the engine.
Cascades of WA and ND engine rotate in opposite directions, which in
combination with high speed increases the efficiency of compressors,
turbines and bearings. In
particular, the combination of counter-rotating stages and a high
frequency reduces the rotation of the air flow between the steps and
increases efficiency In
the production of turbine disks are double heat treatment. Their
material forms a fine-grained structure in the central part and
coarse on the rim, which increases resistance to damage.
Nozzle of the engine is flat, with a deviation of the thrust vector. Includes
sash and shoulder-expanding parts, providing independent control of
an area of critical and output sections. Leaf
growing part of the cooling to reduce the infrared radiation, in
addition, they are given a special form in order to reduce radar
visibility. Nozzle
fighter F-22 are deflected at angles ± 20 ° (while putting over 1
second). Symmetric
deviation of both nozzles is used to control the pitch, to enhance
the action of the horizontal tail at low speeds and high angles of
attack. Application
deflected nozzles to increase the mass construction of 15 ... 25 kg,
while an equivalent increase in the area of horizontal tail would
increase this mass of 180 kg.
In the F119 turbofan supposed to use a piston drive an expanding
part of the nozzle is made of structural materials with a titanium
matrix. Weight of piston
manufactured by Atlantic Research Corporation, "40% less than that
of similar parts made of stainless steel. Piston
length about 30.5 cm in diameter sleeve 5.1 cm and a diameter of
10.2 cm head is manufactured as one piece.
Control System - FADEC with double redundancy, combined with a
system to control a fighter F-22. Controls
the thrust vector control, regulate fuel consumption, manage turning
the fan guide vanes and compressor. Engine
F119-PW-100 is equipped with diagnostic system that monitors its
technical state, maintains a record of events and transmits the data
on them in the onboard computer of a fighter. ACS
FADEC turbofan F119-PW-100 can automatically compensate for failures
of sensors and feedback devices.
For debugging and testing software SAU FADEC F119-PW-100 used an
automated functional simulator of the entire range of flight and a
large number of various transient regimes. A
typical loop simulation tests with autopilot could include 2,900
points route, 65 hours of engine operation, including 26 hours in
forced mode, more than 3300 inclusions of the combustion chamber and
more than 300 tactical cycles. Combining
the simulator with a flight simulator equipped with a device, the
graphical representation of flight data, allows us to study the
problem of man-machine.
TRDFF F119-PW-100 is the improved maintainability and repairability. At
the top of the motor units are not located and replaced on the
aircraft parts and units (LRU) installed in a single layer.Each of
the 29 blocks of LRU may be removed and replaced with an average of
20 minutes.Outside Engine Safety wire is not used, instead apply the
clamp-type fasteners. As
a result of using such compounds engine weight increased by 0.68 kg,
but the life-cycle cost savings has increased considerably. Difference
between the sizes of fasteners is minimized, and for the removal of
almost all units LRU requires only one tool.
An example of a careful consideration of technological procedures,
engine maintenance is the choice of an installation ACS FADEC. Its
weight is 16.8 kg, and since it is at shoulder level person, the
maintenance is difficult for the technicians of medium height. In
this regard, ACS is provided with a handle, allowing unscrew the
unit from the engine before readout, and then remove it with both
hands. Another innovation
- the use of flexible pipes, which constitute 40% of all highways
TRDFF F119-PW-100. While
the value and volume occupied by the flexible pipe is higher than
hard, they are more convenient for maintenance. Also
carefully analyzed and subjected to modernize equipment tools for
ground maintenance engine. As
a result, maintenance is required only about 220 names of
instruments, while for the turbofan F100 - 400 instruments.Almost
all of the fasteners ensure retention of parts during repair,
preventing them from falling, and loss. Another
innovation was the use of pipelines to connect the locking clips
instead of clips, which often shift and are lost after the
withdrawal. Due to the
blocking clamps one half of the site remains attached to the engine
body, and the second - disconnects after unscrewing the bolt. In
order for the second half of clip is not lost, it is attached to the
first with a flexible leash, made of special material.
The changes affected as oil tank and engine throttle. As
a result, oil tank is mounted directly to the main box drive unit,
which will remove the 18 pipelines and thereby eliminate the 18
zones of possible leaks. In
the throttle valve due to unification has been reduced number of
parts, resulting in all 12 connectors used on the valve are the same
type. In addition, all
tubing were connected to the throttle valve, which allowed to
abandon the many seals in favor of only one seal assembly.
When you create an engine F119-PW-100 is strictly limited to the
amount of supporting documentation. From
the initial package of military specifications and standards after a
thorough review had been removed 88% (164 titles), and a list of
contract programming data is reduced by 72%. The
volume of reporting of the report of the Program F119 (in pages) is
reduced by 50% and the cycle of exchange of technical information
between contractors and government departments reduced from 60 days
to two weeks. Active use
of videoconferencing and electronic exchange of information in real
time possible to reduce transportation costs of personnel by 75%.
Maintainability F119 turbofan will be improved through the use of
interactive instructions. Firm
Pratt & Whitney plans to translate all the instructions on the
magnetic disks CD-ROM, which will abandon the printed text of about
85,000 pages. To use such
instructions tehsostav must have a solid portable computer, which
can be used interchangeable modules that contain limited amounts of
information.
F119 engine development effort has been made a great contribution to
the program of flight tests of the F-22. Flight
test was delivered 25 engines, have worked flawlessly in flight and
achieve key milestones tests. Aviation
Complex F-22/F119 flown in tests over 860 h with a set height of 15
000 m, a cruising speed of more than M = 1.5, overloading of more
than 7 g and angle of attack of 60 °. The
deployment of the F-22 aircraft parts in full is expected in 2005,
Evolutionary model turbofan F119 - engine F135 - will be installed
on future combat aircraft F-35 (formerly known as fighter-attack
aircraft for the JSF aircraft of various types of U.S. armed forces
- Joint Strike Fighter).
According to the Americans on the world market of military aviation
technology major competitors fighter F-22 are the Russian MiG-29 and
Su-27 of various modifications, equipped with engines of families of
the RD-33 and AL-31. Like
the F-22 Russian planes, which are the Air Force more than 25
countries around the world, are considered commercially effective
combat aircraft of medium and light classes.
Closest to the parameters to the F119 engine AL-31 (which according
to the guidelines Rosaviakosmos is the base powerplant
fifth-generation fighter) develops a poster thrust Rf = 12 500 kg in
the mode of "full afterburner and 7,770 kg - in the mode maksimal. Specific
fuel consumption at maximum capacity of the Court of Justice max =
0,75 kg / (kg • h) in afterburner - 1,92 kg / (kg • h), cruising the
minimum specific fuel consumption of Court was cr = 0.67 kg / (kgf
h). Dry weight MDV = 1530
kg, the weight of 0.122.
Creation of the F-22 and its successor the F-35 fighter has become a
powerful impetus to the integration of Western aviation firms and to
strengthen their position in the global aviation market.The first is
to strengthen the positions of American industry. Trend
in the development of parks fighters middle dimension is prevalent
abroad and long. On the
one hand, forms the structure of tactical aircraft fleet, on the
other hand, determines the nature of demand in the international
market of aviation combat equipment. In
general, the development of U.S. military tactical aircraft programs
poses major aviation powers need more careful analysis of how
domestic developments in the field of multi-role fighters of the
future scenarios.
Characteristics of the F-22:
Wingspan 13.56 m, (13/11 YF -22)
Aircraft length 18.92 meters, (19.56 YF -22)
Aircraft height 5,00 m, (5.36 YF -22)
Wing area 78.04 sq ft
Area VO 16.54 sq.m (20.25
sq.m YF -22)
Area GO 12.63 m
Weight
Avionics 858 kg
empty 19,660 kg
normal takeoff 30,206 kg (100% fuel)
Combat 25,776 kg (52% fuel)
Maximum 37,606 kg
Load:
normal 1,116 kg (6 +2 SD)
Maximum 10,370 kg
9,367 kg of fuel
FTB 7200 kg
Engine Type 2 x turbofans Pratt & Whitney F119-PW-100
Static blast 13,900 kg (first series), 15,810 kg
Thrust 0.84 - 1.23
Wing loading 349 kg / m
Maximum speed 2100 km / h (2M)
Cruising speed 1800 km / h (1.72M)
Range:
without PTB, the normal vzl.ves 1900 km
without drop tanks, 100% of the fuel inside the 2500 km
100% within + 2 FTB 3330 km
100% internal ri
+ 4 FTB 5700 km (the application is not confirmed)
Supersonic cruise range 1300 km (1.5m)
Combat radius of 760 - 1100 km
Service ceiling 19,200 m
Max Exp. Overload 9.5
Required runway length 915 m
Service 8.7 people per flight hour
Speed Roll 100 deg / sec.
Estimated life of the aircraft 8000 hours
Operating pressure hose 560 kg / cm
Radar
Range Radar 90 - 185 km
weight 553.7 kg
Power consumption 16533 Tues
volume of 0.565 cubic meters
cooling air 4.38 kg / min.
coolant flow 33.9 l / min.
Dr. Diameter
AFAR 0.813 m
weight 219.1 kg
volume of 0.275 cubic meters
power dissipation 8278 Tues
coolant flow 11.3 l / min
Load:
Built-in 20-mm cannon M61A2 Vulcan c 480 cartridges.
3 internal weapons bays:
In the air-to-air:
in the main compartment (under the fuselage): 6 SD-Air AIM-120C
AMRAAM. (157 kg) and in the side: of 1 SD air-to-air AIM-9
Sidewinder (87 kg)
6 * 157 +2 * 87 = 1116 kg. / 2,460 lbs.
In the air-land:
in the main compartment (under the fuselage): 6 SD-Air AIM-120C
AMRAAM and 2 450-kg guided bomb GBU-32 JDAM
in the side: of 1 SD air-to-air AIM-9 Sidewinder
6 * 157 +2 * 87 +2 * 450 = 2016 kg / 4444.5 lbs
In the role of aircraft air superiority:
in the main compartment (under the fuselage): 6 SD-Air AIM-120C
AMRAAM. and in the side:
on a UR-Air AIM-9 Sidewinder at 4 external sites
4 AIM-120C AMRAAM and February 2271 liters drop tanks
6 * 157 +2 * 87 +4 * 157 +2 * 2000 kg = 5,744 kg / 12,663 lbs.
In the role of long-range fighter:
in the main compartment (under the fuselage): 6 SD-Air AIM-120C
AMRAAM. and in the side:
on a UR-Air AIM-9 Sidewinder at 4 external nodes 8 AIM-120C AMRAAM
and April 2271 liter drop tanks
6 * 157 +2 * 87 +8 * 157 +4 * 2000 kg = 10,372 kg / 22,866 lbs.
Fuel System ( gallon
values from Technical Order 00-105E-9 )
F-1A: 380.8 gal (2551.4 lbs; 1157.3kg)
F-1B: 323.6 gal (1558.4 lbs; 706.9kg)
F-2: 710.8 gal (4762.4 lbs; 2160.2kg)
A-1: 380.8 gal (2551.4 lbs; 1157.3kg) x2
A-2: 375.3 gal (2514.5 lbs; 1140.6kg) x2
A-3: 77.3 gal (517.9 lbs; 234.9kg) x2
Total =
3,082 gal (20,649.4 lbs; 9366.5 kg)
PTB 4 x 592.0 gal (4
x 1799.09 kg)
In normal weight remain filled with the following tanks:
Two wing A -2 R
| L -
1140.6 kg x 2,
Fuselage: A -3 R
/ L - 234 . 9 kg x 2 and F -2
- 2160.2 kg
Total: 2281.2 + 469.8 + 2160.2 = 4911.2 kg (52.4%)
The percentage of materials in the airframe:
aluminum alloys - 16% (in the prototype - 32%)
Titanium alloys - 39% (27%)
Composites - 24% (21%).
Radar URR is
designed for installation on aircraft ATF
and provides the following modes:
1. In actions against air
targets
Search modes;
- Search for speed;
- Search for the measurement of distance: on a collision course, all
rakursny in the upper hemisphere, the full sector review;
- Mode of air combat;
- Passive reception.
Maintenance Mode:
- Support to pass;
- Support of a single target;
- Warning of missiles and missile maintenance;
- Support the intended target.
Modes of target identification:
- Definition gosprinadlezhnosti goal of its radar features;
- Recognition of targets in a group structure;
- Identification at long range.
2. In actions against
ground targets
Modes of imaging the earth's surface:
- Obtaining images using a conventional beam;
- Obtaining images using Doppler narrowing of the beam;
- Detection meteoobrazovany;
- Mode of the lighthouse.
Regimes of coherent review of the Earth's surface:
- Synthetic aperture;
- Selection of moving ground
targets;
- Allocation of tactical
objectives.
Navigation
modes:
- Follow the terrain;
- Circled over obstacles;
- Measurement of speed;
- Positioning the aircraft.
The composition of the radar consists of three main subsystems: the
active phased array (AFAR), a receiver with stabilized oscillator
and signal processor.
Choice (APAA) for radar aircraft ATF because
it has several advantages compared with arrays with mechanical
scanning. For example,
the conventional antenna with mechanical scanning is not compatible
with stealth, as is a flat reflecting surface that forms when
scanning a strong echo in the direction of incident radar of the
enemy. AFAR is a fixed
system, its plane can be tilted at an angle relative to the most
probable directions of irradiation other aircraft radar, which
excludes the occurrence of strong reflective signals in these areas.
In the radar beam APAA switching from one direction to another
within the entire field of view is carried out within a few seconds. Therefore,
in such radars change modes is almost instantaneous.For example, you
can speed the transition from the target tracking, located in any
angular direction, to the detection
mode with the search for speed at the other angular direction. These
modes are implemented consistently, but so quickly that creates the
effect of simultaneous operation of the radar in several modes. In
technical terms on the radar plane ATF
had provided the following alternate modes:
support to pass, the search for the definition of range, the search
for speed, follow the terrain and obstacles flyby, mapping.
Another advantage is the possibility of AFAR regimes, characterized
by low probability of intercept radar signal reconnaissance and
warning systems, installed on the target. There
are several methods to ensure this. The
main one involves the emission signals of limited capacity.After
detection of the target exposure rate is reduced to the minimum
required for its maintenance, and continues to decline as a
rapprochement with her. You
can also change the signals in space, time and frequency, making it
difficult to detect the enemy a source of specific signals in the
presence of all others. It
should be noted that the research methodology to ensure a low
probability of intercept signals AFAR classified.
Another advantage of the radar AFAR is that he can work as two or
more antennas and systems used to counter electronic warfare (EW) of
the enemy. For example,
if the noise created by the remote transmitter, the transceiver
modules of the antenna array can be allocated to generate a reset
signal on the same wavelength, but with a phase shift to avoid
jamming the gate.
The main disadvantages of APAA is its high cost and other factors
(divided into subapertures, processing speed with a large number of
modules AFAR, etc.) that affect the characteristics of radar AFAR.
With the price of one module costs $ 500 AFAR make $ 1 million in
the presence of APAA 2000 modules. For
aircraft worth $ 35 million this amount is considered high, despite
a decrease in costs of operation and maintenance.
Under the program SSPP
AFAR for radar aircraft ATF
develops firm Texas
Instruments
(USA), which in April 1983 awarded the contract for the
establishment of an antenna array type SSPA ( Solid
State Phased Array -
Solid-state phased array). Manufacturing
AFAR was completed in July 1987 and in May 1988 it was supplied by Westinghouse
(USA) for interconnecting with other equipment.
Active phased array consists of 198O transceiver modules. The
structure of each module includes a phase shifter, power amplifier
for signal and low noise preamplifier to receive them. Output
power 2 watts.
Diameter AFAR 81.3 cm, weight 219.1 kg, the volume of 0.275 cubic
meters, power dissipation is 8278 Watts, coolant flow 11.3 l / min.
To control the phase of each module is used Five digit control
device, in addition, the formation of the beam, each module can be
enabled or disabled. For
transmission and reception are separate waveguide connections. Overall
management of the beamforming is carried out using four independent
computer based on microprocessors, each of which controls one
quadrant of the APAA.
To supply the APAA are four power supply voltage of 7 VDC. Each
of these sources feeds transceiver modules one quadrant of the
aperture. Additionally, a
combined power supply ±
5 V
with switching circuits of approximately 50 kHz. Weight
of power supply APAA with the interface block 140.6 kg, the volume
of 0.565 cubic meters, power dissipation is 3800 watts of cooling
air flow rate 3800 kg / min coolant flow 14.3 l / min.
Since the beginning of 1989 the company Texas
Instruments
and Westinghouse ,
and Hughes
conducted a four-year work program aimed at creating an industrial
technology of transceiver modules, and to bring their value up to $
400 at the rate of production one thousand units per day.
The received energy flows through the low noise amplifier in each
module in the eight-antenna receiver. The
four channels are directly related to AFAR, and the remaining four
are used as backup and support functions.
The composition of the receiving device includes 43 modules, of
which two modules - switch / low noise amplifier; 19 modules -
Receiver with sampling, transforming phase and quadrature output
signals into digital form; six modules - the controller and three
modules - the timing unit, and six modules - power sources.
Modules that make up the receiver, are placed in three rows on the
panel, which includes their liquid cooling. For
cooling modules are attached to the petals of heat exchangers,
located on each side of the panel, with the help of wedge-shaped
clamps. The refrigerant
enters the rear of the block and heads a six heat exchangers in
accordance with the amount of energy dissipated by the modules.
In the radar has stabilized generator, which generates the
excitation signal transmission modules.
Weight of receiver / generator stabilized 90.7 kg, volume of 0.074
cubic meters, power dissipation 2300 W, coolant flow 8.3 l / min.
The output of the receiver data in digital form are received in the
signal processor, where they are allocated signals goal. The
processor is built on technology VHSIC ,
which can improve performance 50-100 times compared with processors
built on the basis of existing technology.Weight 104.3 kg processor,
the amount of 0.116 cubic meters, power dissipation is 2175 watts of
cooling air flow rate 3.7 kg / min.
In developing the radar a lot of attention paid to its reliability
and maintenance. MTBF
radar should be 400-500 h. This level of reliability is achieved
without the use of redundancy, since all radar units have high
reliability. Thus, the
SSS for the antenna is 2500 h, and the SSS to the processor signal
processing - approximately 1000 hours remaining, are part of the
radar units will have FDN about 1250 hours, which will provide the
desired reliability with MTBF 400 hours interval between maintenance
cycles of 100 hours
When working radar, even the failure of up to 5% of the modules AFAR
hardly leads to poor performance radar, which also greatly increases
its reliability.
In addition, the antenna is constructed on the basis of solid-state
transmitters capable of replacing a powerful transmitter on the
traveling wave tube, which is one of the major sources of failures
in the existing radar.
Range Radar 90 - 185 km, the mass of 553.7 kg, the power consumption
of 16,533 watts, the volume of 0.565 cubic meters, the flow of
cooling air 4.38 kg / min. coolant
flow 33.9 l / min.
------------
CEA personal protection
The project is the U.S. Air Force tactical fighter perspective
(ATF), which resulted in a program to create the F-22, set for
developers of electronic warfare (EW) is very complex
problems.First, aerial targets, representing the main threat to the
fighter, moving with great speed, which complicates their
identification, location and maintenance. Yes,
and high speed of the F-22 also shortens the time to intercept. With
regard to stealth technology, it is still in the 80 years it was
concluded that the plane was made by this technology can not survive
on the battlefield but at the expense of a lower effective surface
scattering. Only
classical means of obtaining information about the situation in the
air - a powerful surveillance radars - can negate the advantages of
stealth, stealth technology, provided: a continuous search in a
large volume of space is not very compatible with the concept of a
low probability of intercept signals of the opponent. In
addition, the stealth technology will be of little use if the
fighter for the identification of targets should be nearer to her up
to a distance visibility. Therefore,
great importance has bezzaprosnoe target identification.
Solving these problems is to merge information from sensors on board
the F-22, the main of which - APG-77 radar company Northrop Grumman
and a passive receiver system ALR-1994 the firm Sanders. The
fighter also has two data transmission systems: one with a standard
meter / decimeter, another - low-power communication link with a low
probability of interception, which connects two or more F-22
fighters, held a small distance from each other. All
these sensors are connected to a common integrated processor blocks
placed in front of the fuselage, where their data are compared in
azimuth, elevation and range and combined in a file tracking. The
final target image is obtained by selecting the most accurate
information from the source. For
example, the passive system can provide the most accurate azimuth
data, and radar - the most accurate range.
Software to control the operation of the processor radar APG-77 in
accordance with the principles of controlling radiation. As
a result of changes in probing signals in power, duration and
direction of radiation flyer provides information about the
situation in the air while minimizing the likelihood that these
signals would be intercepted by the enemy.
Integration of information from sensors and emission control are
closely linked. The
fuller use a data link system and ALR-1994 to create and update the
tactical picture, the less the need for radar. Important
role in protecting against the enemy by means of support given to
the communication line with a low probability of interception, which
allows any fighter to the F-22 in flight to provide radar data to
other aircraft.
Radar APG-77 has an active electronically scanned array containing
about 1200 units of transmitters and receivers. Due
to such a large number of transmitters APG-77 can operate as
multiple radar simultaneously. In
addition, the station is able to quickly change the shape of the
beam, and her foster-ins - to work in passive mode (only in
reception). The station
is at the same time, with different frequency data update on the
aims within its field of vision. The
fighter F-22 included provisions for the space, weight and cooling
for the installation of additional lateral Athene grids on either
side of the nose. The
presence of these gratings will provide radar overlap within a
nearly 270 °. Fighter
F-22 has no special systems of interference, but the array stations
APG-77 can be used to generate powerful beams of interference in
some frequency range.
ALR-94 - the most effective passive system, which is ever installed
on board the destroyer. In
her more than 30 antennas located in the wings and fuselage, which
provides for all ranges overlap in the range of 360 °. The
system can detect, follow and identify target long before it will
detect the radar at a distance of 460 km or more. During
the approach to a distance of not less than 180 km provides target
designation for the APG-77 using a system-generated ALR-1994 file
support. As a result, the
onboard radar detects and follows the target with the help of a very
narrow beam (2x2 ° in azimuth and elevation planes).
ALR-1994 system is accompanied by radiation sources with high
priority, such as fighter planes at close range, in real time. In
the narrow band of alternating search and tracking radar is only
used to ensure accurate data about the distance and speed to prepare
for missile attack. If
the enemy aircraft recklessly will enact its radar system ALR-1994
provides all the information necessary for air combat missile launch
medium-range AIM-120 and its guidance until hitting the target.
ALR-1994 determines the direction, type of threat and distance to
it, and then calculates the distance at which the enemy radar can
detect the F-22. All data
are on-board displays, and the pilot is provided timely information
for the graphic maneuvers to protect the aircraft. On-screen
main display marks the fire-control radar anti-aircraft missiles and
radar early warning are enclosed in a circle, which indicate their
estimated effective range of fire.
The fighter F-22 does not provide installation of electro-optical
systems for target identification because it is believed that the
pilot of sufficient funds for recognition for any purpose, whether
active or passive, outside visibility.
Develop a system board of CEA personal protective equipment for
fighter aircraft F-22 proved to be very complicated and
time-consuming problem, so when you create it was taken into account
experience of other similar projects. So,
initially, all software was created for the same hardware using the
same compilers and operating systems. This
allowed us to avoid the problems associated with the integration of
the hardware.
Tests complete on-board electronic warfare systems are held in three
stages: in the terrestrial laboratory integration of avionics, then
- on board the Boeing 757, used as a flying laboratory, and finally
- to test samples of F-22. The
composition of terrestrial laboratory includes tower with the
attached sensors. In a
flying laboratory wing is adapted for mounting full-size antenna in
the proper orientation. Inside
the cabin - the complete set of blocks integral processor to perform
the tests with a pilot in the control loop and a few workstations. Tests
on board the Boeing 757 is much cheaper than at the F-22 fighter.
The first set of sensor units were installed on the Boeing 757 in
1998, and testing began in December of that year. Then
use software tools Block-1, allowing detection of any emerging
problems during testing, so that in future not have to rewrite the
software themselves. From
October 1999 to use software tools Block-2, which will ensure the
integration of certain functions of apparatus EW, communications,
navigation and identification (CNI). The
most advanced version of the software - Block 3.0 firm Sanders,
intended to merge the information from the radar, electronic warfare
equipment and subsystems CNI. Block
3.0 version supports the work of the receiver warning radar
exposure, electronic intelligence equipment, and performing search
and tracking using an antenna with a narrow radiation pattern. In
the development of Block 3.0 firm Sanders widely used simulator
company Comptek Amherst Systems worth $ 19 million The most
difficult problem was to model the simultaneous receipt of the F-22
Raptor hundreds of radio frequency signals, each receiving antenna
in the aircraft must maintain the proper amplitude and relative
phase shift to determine the angle of arrival. Simulator
uses thousands of microprocessors for commercial purposes with the
use of fiber-optic lines. The
volume of high-speed RAM is almost 40 GB total capacity exceeds
500,000 mln.instruktsy / s, which corresponds approximately 5,000
PC-based processor Pentium.
Results of tests Block 3.0 on board the F-22 were to be used as a
criterion for acceptance in the middle of December 2000 a decision
on moving towards initial production of a small number of fighter
jets air superiority.
Electronics: Science, Technology, Business 4 / 2001
----------------
Chapter from the book "American fifth-generation fighter,
Kudishin IV 2002
Lockheed Martín »F-22" Raptor "
EVOLUTION OF THE PROJECT
When the U.S. Air Force began to identify with the requirements of
the new fighter to replace F-15 aircraft, the geopolitical situation
was very different from today. The
Soviet Union still existed, and Iraq was only a minor Asian country. Large
regional conflict was considered less likely than confrontation
superpowers as a potential threat to U.S. security.
When the requirements were established in 1981, F-15 was in service
only six years, but the command of the U.S. Air Force has already
taken into account the potential threat posed by the latest Soviet
aircraft, which, coupled with excellent air defense system to strike
at U.S. aircraft on basing its airfields. When
the F-22 entered service in 2004, F-15 will be in service for 30
years, but the threat in a way that both of these aircraft were
originally designed, already seems to have never materialized.
«F-22 is progressive with respect to the F-15 and in traditional
areas, having low visibility, high speed and maneuverability, but in
non-traditional areas is truly revolutionary," - says
Berbeydzh.Range of tasks the aircraft compared to its predecessor
has doubled, but the main advantage is its unique capacity of the
aircraft onboard computer - 10,5 billion operations per second with
a 300 MB memory with 200-percent expansion.
When in 1983, began conceptualizing the program ATF, the basic
requirements for new aircraft have already been cleared as a whole -
including low visibility, long range and the possibility of
supersonic cruise flight. These
requirements were intended to reduce the time to respond to a
hostile, anti-aircraft and increase the ability to penetrate deep
into the enemy's defenses. Much
attention was paid to the maneuverability of the goats she had
brought the possibility of short takeoff and landing - to save money
and weight design.
The cost is already at that time was an important criterion, and in
1986 the Air Force changed the original plan for ATF by successive
approximations to the principle of "first flight prior to purchase
for the two alternative competitive aircraft. Criterion
of "cost - effectiveness" has become a major when determining which
parameters can be "squeezed" from the aircraft at a cost bounded by
$ 35 million, while reducing technical risk prior to full-scale
development program.
Firm Lockheed Martin was one of seven companies whose concepts meet
the specified criteria for "cost - effectiveness. In
1986 she teamed up with companies, Boeing and General Dynamics. " According
to the signed agreement between them, the winner of the contest will
be the lead developer with approximately equal division of the scope
of work. In October 1986,
Lockheed Martin has received an order to design and build a
prototype of the F-22, and the firm "Northrop", teamed with
McDonnell Douglas - a prototype alternative F-23 fighter.
Assembly of prototypes
Plant "Skunk Works" company "Lockheed produced two prototypes, the
first of which flew in September 1990 as the main contractor, the
firm Lockheed was responsible for the integration of avionics and
military complex and the production of forward fuselage. Firm
Boeing has made the wing and rear fuselage, and also developed some
avionics. "General
Dynamics has delivered an average of the fuselage, tail and some
avionics systems (avionics).
Conditions of the competition involves not only the flight
prototype, both team benches built for testing avionics, new
materials and technologies for a future program production. Air
Force decision about winning one of the teams was not based on the
"duel" between two alternative prototypes, and the complex of flight
data, the level of technology and the cost of production.
The team, led by Lockheed Martin, has made the greatest possible
success in this phase. During
more than 90 flight test program chasrvoy two prototype YF-22
demonstrated the ability to cruise supersonic flight with more than
1,5 M, maneuvers with the angle of attack of 60 ° with thrust vector
control and shooting missiles AIM-9 and AIM-120. Externally,
the prototypes were very similar to that proposed in the project
configuration, the cabin had MFDs. Aircraft
equipped with by-wire control system (FBWCS) and an electronic
control system onboard system designed for use on production
machines.
In addition, the airline was created - flying laboratory (LL) based
on the Boeing 757 to demonstrate the capabilities of integrated
avionics in flight, in combination with ground-based testing
facility.
Requirements for further development have been formulated in
December 1990 after testing of both aircraft equipped with
participating in the contest turbofan engines, Pratt & Whitney
»F-119 and General Electric» F-120. All
four combinations of airframe and power plant to satisfy the
requirements of the contest, but in April 1991 the Air Force
determined the winner - a prototype of the F-22 engine F-119 as the
most profitable on the cost parameters with minimal risk.
The team of companies led by Lockheed Martin, has won an order worth
9.55 billion dollars for further development of the F-22 aircraft in
August 1991 At the same time the firm Pratt & Whitney has received
an order worth 1.4 billion dollars the development of turbofan
F-119. At that time
planned to build a pilot series of 11 aircraft (two doubles). To
date, nine pre-production aircraft is built, all singles. A
two-seater version of the program collapsed.
Advance booking on 648 Air Force aircraft, including twin F-22B, was
subsequently cut by up to 438 single-seater due to the uncontrolled
growth of value.
CHANGING REQUIREMENTS
Originally the order was for 750 Air Force aircraft, Navy at one
time expressed an interest to deck variant ATF, planning to buy 550
cars. From second order
was abandoned in favor of continuing the program stormtrooper
"General Dynamics" "McDonnell-Douglas A-12 . Upon
cancellation of this program the Navy had proposed a project to
develop the F-22, which satisfies the requirements for the aircraft
deck A
/ FX ,
but soon it annulled.
Flight tests of the F-22 engines with the F-119 continued in October
1991, collected information about the loads and the systems for
further use in the program. The
tests continued until April 1992 when the plane crashed. The
prototype has not been restored to flying condition, it is currently
used to determine the effective surface scattering (EPR). This
aircraft has been modified, it is now seemingly repeats the form of
production aircraft.
The first series of changes to the schedule of the program occurred
in January 1993 due to cuts in the military budget. Decreased
from 11 to 9 the number of pre-production aircraft, but the two
two-seater is still planned. Number
of engines F-119 for the tests was reduced from 33 to 27.Development
of double modification was officially terminated the Air Force in
July 1996 as a measure to conserve resources. But
the number of pre-production and production vehicles remained
unchanged. In January
1997, the program has changed again. Construction
of four pre-production machines was canceled - so the number of
aircraft scheduled to be built has dropped to 438. Period
of production with a small ramp was extended from four to five
years, during this period is now planned to build at 90, and 70
cars.
Reconfiguration
In the course of the program in the aircraft structure have been
several changes, mainly related to weight reduction and EPR. In
March 1994, it was stated that EPR aircraft does not meet due to a
loose fitting manhole gear and weapons bays and hatches service. The
problem was solved by combining the hatches, reduce the number of
drainage holes in the bottom of the fuselage and the introduction of
a new computerized system of care.
Firm Lockheed Martin has begun testing a model for the EPR
measurements at the site in Helendeyle (California) in November 1996
and their results Tom Berbeydzh said that the F-22 meets or exceeds
the requirements for the value of the EPR.
In 1996 it was officially announced that the plane was an F-22 will
be named "Raptor" - "eagle".Earlier fighter wore informal names
"Superstar" and later - "Lightning-2", in honor of the famous
double-girder lokhidovskogo fighter during World War II.
TEAMWORK
The three companies merged to create the F-22, knowing that only
their joint work culminated in the launch vehicles in series
production.
At the stage of R & D costs and the work was divided equally between
firms Lockheed, Boeing and General Dynamics. " After
absorption by Lockheed branch Dzherenal Daynemiks "in Fort Worth,
its share in the program increased to 67.5%. The
main contractors of the program are: the firm Lockheed-Martin
Aeronotikal Systems »(LMAS) in Marietta (GA), Department of Lockheed
Martin Gektikl Aircraft Systems (LMTAS) in Fort Worth (Texas) and
the separation of the Boeing Military Eyrpleynz" in Seattle
(Washington). Stakes
remain unchanged. Work on
manufacturing components, assemblies and units are distributed among
these firms, but in the creation, integration, testing, avionics and
software for it, all three members of the program on an equal part
in every aspect of operations. Between
them has excellent co-operation.
Areas of responsibility of companies were busy early in the program. Currently
LMAS is responsible for the overall integration of weapons systems,
the production of the forward fuselage and tail, as well as for
final assembly. LMTAS
produces the central section of the fuselage, and developed control
systems: electric, hydraulic, fuel and weapons control. She
is also responsible for the integration of communications,
navigation and identification purposes, and electronic warfare
systems. This member
firms has also developed and uses the system simulator "Iron Bird"
and the fuel system simulator. She
has also developed a stand aerobatic aircraft F-22.
Manufacturer Boeing manufactures the rear fuselage, wing, install
the engine and auxiliary power unit (APU). In
her area of responsibility as the development of radar and
integrated avionics testing. Available
LL firm based Boeing-757 for testing control systems of F-22. Fire
alarm system and portable life support system is also being
developed by Boeing.
In total, the program involved more than 80 companies, integrated
design environment combines them, bringing great benefits for the
conjugation of products manufactured by them.
According Berbeydzha in the aircraft structure to apply the latest
advances in technology that allow to combine low visibility, high
performance characteristics (LTH), and full ownership of a combat
situation, at any time. Aperture,
allowing on-board sensors to obtain information, while remaining
invisible to the enemy, are "all the latest technological advances
that are applied on an airplane" - he said.
In the wind tunnel on the F-22 is "something more than just a
replacement for the F-15" - said Berbeydzh. The
low value of pest resistance in combination with high thrust
provides the opportunity of a supersonic cruise without afterburner
inclusion, which reduces visibility and increases the infrared
range. "Untied" to
maneuver the F-22 includes items such as flight with an angle of
attack of 60 ° at a speed of 150 km / h while maintaining lateral
control.
"If the F-22 entered into a dogfight with an overload on turns 9, it
means we did something wrong," - says Berbeydzh, as the concept of
use is formulated as a "first saw the first shot, first shot down",
it implies the possibility of detect, identify and destroy targets,
outside the reach of their means of detection. Objectives
will be detected by passive sensors on their radiation or by
transferring information about them from another F-22 AWACS aircraft
through the bus data transfer. The
radar will be used in rare cases, short pulses. Objectives
will be sorted by priority and then the list will be issued for
display.
Pilot only indicates the cursor on the target list, after which the
fuselage weapons bays along it will be launched missile AMRAAM - the
main weapon of the F-22.
DESIGN FEATURES
Berbeydzha colleague, program manager for "F-22 from the U.S. Air
Force Brigadier General Michael Mucha, said the role of computer
data processing for the creation of the F-22:" Throughout the
process of creating an aircraft used by the most modern design
environment, which resulted in tangible cost savings - he said.
Application of CAD CATIA and
simulating stand SOMOK whole team plane makers, including
subcontractors, provided an impeccable match each other parts and
components manufactured in different places.
Final assembly of the aircraft went smoothly. The
main assembly units were assembled in a few hours.
All contractors used the same computers and software, working in a
single network. Firm TRW,
for example, has developed software, tested it on a real digital
computer, and then siphoned it over the network to the company,
Boeing, where it was installed on the same onboard computer with the
same operating system and tested in the laboratory integration of
avionics.
The architecture allows the onboard computer to replace aging
elements of the new life-cycle aircraft. Plug-ins
allow the aircraft to improve as rapidly improving electronic
technology.
About 40% of engine test bench, Pratt & Whitney »F-119 occurred in
the conditions of simulated altitude and speed at the Center of the
U.S. Air Force. Arnold,
which is almost the flight test.
"Highly automated engines were tested at the early stages of the
program in order to obtain maximum data on the spectrum of modes of
operation of the engine" - Walt said Byles, senior vice president of
program F-119 from the firm "Prat & Whitney." This
allowed us to avoid a number of routine problems are usually in the
development of a new engine. Computational
gas dynamics has been widely used in the F-119 in recognizing and
solving many problems.
The program has undergone restructuring in early 1997 to extend the
phase of R & D and reduce the cost of implementing a series. Change
in the schedule was intended to reduce the risk of failure of
probation on-board equipment.
Preparation of series production aircraft F-22 was supposed to end,
according to the original schedule, in March 2003, the estimated
cost of the program by this time amounted to 18.7 billion dollars
Average cost of one machine in prices in 1996 was 72 million
dollars, but 2000, despite the measures taken to reduce the cost,
this figure had risen to $ 93 million
POWERED BALANCE
Equilibrium - is the most frequently used word in the program of the
F-22. The plane is the
compromise, the balance of qualities such as combat effectiveness,
invulnerability, easy maintenance, quick response, etc. Combine all
this was extremely difficult.
Initially, the main requirement was a combination of low visibility,
high speed and maneuverability of the plane, which combat
effectiveness and simplicity of the service will be at least twice
the machine for replacement which it was intended. Some
money was simply to balance - for example, the requirement to place
all internal fuel without PTB on the external suspension, which
reduced radar visibility and resistance in a supersonic cruise
flight. Cruising mode
engine at supersonic speed to minimize the time of the settling
chamber and reduced visibility of the IR.A.vot combination of low
visibility with high mobility was more problematic.
When in August 1990 at "SkankUorks" manufactured the first prototype
F-22 became clear the approach the firm Lockheed-Martin to the
problem of balancing the requirements. The
form of the aircraft is optimized to reduce the ESR, all edges and
outside corners are oriented parallel to the front and rear edges of
the wing, and to increase the maneuverability of the aircraft had
four tail surfaces, thrust vectoring and high drop-shaped lantern.
Sherm Mullin, who is responsible for the initial development phase
of the F-22, and now president of the Skunk Works, said that in 1987
the aircraft has undergone a radical redesign, take three months.
This occurred after the scheme proposed initially, was "unacceptable
both from a technical point of view and in terms of competition." External
differences between the F-22 from the prototype minimal.
The main ideas laid down in the project are integrated aerodynamics
and propulsion system - to achieve a supersonic cruise speed and
maneuverability, a smooth transition from the wing to the fuselage
to increase the efficiency of construction and growth of the
internal fuel tanks, a form conducive to a decrease in the ESR, as
well as construction of the air intakes, contributing to the growth
characteristics and stealth, while structurally simple.
Wing shape in plan, is close to orthorhombic, was chosen because of
its simplicity and strength and a large volume tanks, caissons,
while a relatively large area of the wing increases agility and
improves takeoff and landing characteristics (field surgery). Lift
includes slats across the front edge, and the ailerons and flaperons
at the trailing edge.
Four surfaces of the tail assembly provide control in the range
required to achieve "unlimited" maneuverability. Nozzles
with thrust vector control (UHT) play the role of additional
horizontal tail (GO). According
to Mullin, UHT added 15-25 kg nozzle, while an equivalent increase
in the area GO would add 180 kg of weight. SWT
is carried out only in pitch and always symmetrical.At high angles
of attack SWT is used to control the pitch, while the stabilizer -
for roll control.
The chief-pilot of an F-22 Paul Metz notes that increases the
efficiency of UHT GO. The
aircraft is designed to be run aerodynamic surfaces over the entire
range of angles of attack, but at high angles of attack SWT is much
better. UHT system
enabled all the time, but it applies only at low speeds and high
angles of attack, and not always - in the battle. SWT
is used for takeoff and landing, as well as to reduce the load on
the nose landing gear with suspension of PTB, "- says Metz.
Casement air intakes - cutter boundary layer is also used to control
the pitch. Intakes have
no moving wedges, despite the fact that the maximum Mach number for
an aircraft larger than 2.Folds has a sawtooth leading edge to
reduce the ESR, and the channels are designed to completely
eliminate the line of sight of the first stage compressor.
CHANGES IN PROJECT
After determining the external configuration of the aircraft in 1992
he was made a few changes.Wingspan increased to improve the
maneuvering characteristics and reduce drag, wing sweep on the
leading edge of the reduced again, to increase maneuverability.
Section thickness reduced to decrease the resistance of the
combustion chamber air inlets and paths have been upgraded to
improve the maneuverability of a supersonic, wing tips gave another
angle of the kink in the plan to increase the field of antennas at
the ends of the wing.
Shortening the fuselage helped save a lot, moving the air intakes
back to improve manageability and visibility from the cockpit. The
latter was modified and moved forward, and to improve the review
down.
Redesigning the bow was designed to improve performance and reduce
the ESR radar.
Vertical tail was reduced in area by 20% after a course of flight
tests revealed that the SD-22 keels on the area more than necessary. Brake
pads have been eliminated, instead they use the scheme of symmetric
deviations rudders. The
shape of CSOs in terms of change to reduce the ESR, while
maintaining the area.
As a result, the plane turned out similar in size to the F-15, but
it carries the same number of units of weapons in internal
suspension takes more fuel is on board providing all the equipment. The
mass of the aircraft such as the F-15. Production
aircraft at 4500 pounds lighter than the prototype. Mass
characteristics were not mentioned in the specifications, but the
struggle for weight saving is always placed as the main criterion
for any project LA, as a measure to achieve high LTH and cost
savings.
Weight F-22 was larger than expected, but the aircraft has satisfied
all the requirements of the customer. Measures
to reduce the mass were therefore shelved in favor of the
development of efficient production technologies. The
mass of the aircraft is frozen, its further reduction can be
achieved only with additional funding.
With a focus on Human
Using the tactical capabilities of the pilot - the basic concept of
using the F-22.
Interface pilot and aircraft - is the most correct and accurate
description of the main part of the new technologies applied on the
plane. Cab F-22 is an
indication of the achievements of the team of developers in the
integration of human and machine.
The cabin has one-piece lamp set modernized ejection seat ACES II. Pilot
wears a specially designed high-altitude pressure suit. Management
is carried out on a "hands on throttle and ENG.RUS is on the right
arm of the chair. On the
dashboard are flat MFDs. Thus,
the pilot does not act as operator of sensors, as well as manager of
the flight task.
Pilot requests information and on-board electronics responds to the
request, using sensors in its sole discretion.
Pilot does not include the one or the other sensor, it only sets the
desired level of emissions - the passive mode, a low probability of
interception or active, which should work emitting sensors.
When the target is approaching, it is estimated the membership and /
or the degree of threat.According to the priority objectives of
sensors gather about her the additional information required for
making the decision to pilot an attack or evasion. At
any time the pilot can switch the scope of interest of sensors from
one object to another.
The highest priority objectives are introduced in "shooting list",
which is adopted or amended the pilot, and the system will give an
introduction to the attack of a target missile AMRAAM.
Information is displayed on the three displays, using icons and
accessories such purpose. The
concept was tested on the ground simulator, during the "flight" on
it semi-skilled pilots achieve the highest results. Chief
pilot Paul Metz said: "Well processed information appears before you
in the form of colored labels and symbols that are perceived in the
level of intuition."
Tested and a system of symbols for display of threat. There
are five different icons LA - fighter of high technology, low-tech
fighter aircraft, bombers, transport aircraft and a helicopter. It
used to take "catch" the cursor icon threat to determine its nature.
Classification purposes is made on the seven parameters of the data,
six of which are classified.Identification is made according to
parameters such as radar-emission targets, counting the number of
first-stage compressor blades using radar, as well as through a
system of communication, navigation and identification.
All control functions have been entrust a special subsystem and
withdrawn from the jurisdiction of the pilot. According
Berbeydzha, running engines is reduced to five steps - insert the
cartridge exchange of information, including the battery, insert the
auxiliary power unit (APU), put the throttle on a small gas lamp
close. All checkout
operations in aircraft engines are made automatically.
In-flight response to failures of systems are also automated. Engineering
functions are removed from the pilot. If,
for example, the engine pompazhiruet it off and re-starts
automatically. If he does
not start, the pilot asked about the possibility of reducing, the
inclusion of MAT and try to run. Pilot
informs the car cease attempts to run, putting the appropriate
throttle the rear position.
Integrated warning system to inform the pilot reports on how
failures affect the performance of the task. Request
through the main display is on a small display at the bottom of the
list of measures to block out of which the pilot selects the right
in its sole discretion. Avionics
performs selected automatically.
SAFE ejection
On the F-22 will be easy to fly, aircraft systems are made safe for
the user. Pilots do not
have to worry about even such factors as loss of control,
peregruzhivanie design, etc. At the RUD and RUS are 20 buttons and a
joystick control with 63 functions that allow you to control
systems, without taking your hands off the handles.
The lantern has no bindings for reasons of secrecy and improve
visibility. Material is
transparent polycarbonate. The
form of lamp eliminates visual distortion due to the minimal number
of surfaces with double curvature. During
the test lamp on the lamp ptitseustoychivost deformed and cracked,
breaking the light on the windshield (HUD). Currently,
ILS vendor, the firm "GEC -Marconi
is developing an improved model of ILS, which will not only
withstand such shocks, but also to cover the pilot of the incoming
flow for dropped canopy at speeds up to 1100 km / h. The
lantern is closed and sealed by turning the front, moving in a
closed position a little forward. When
shooting in an emergency flashlight, first shift back and then
thrown up by the solid propellant, which is located under a skylight
latticed front dashboard. Separated
from the aircraft, the lamp does not fall randomly, his fall is
stabilized in such a way that is guaranteed to get him away from the
trajectory of the pilot ejection. Modification
of the standard ACES II ejection seat class 0-0 is to install new
clamps for hands and quickly triggered a stabilizing parachute. Chair
provides safe ejection at speeds up to 1100 km / h. During
the movement of the chair on the guide rails pilot securely in the
chair grid-locks. Immediately
after the exit from the guide chute fire back-stabilizer to prevent
the entrance of the chair rotation. This,
in turn, safeguard against injury to the pilot seat unbalanced
rotation. For a sequence
of actions corresponds chip built into the seat, which can always be
verified on the ground.
For the F-22 was first developed Manpack life support system pilot. It
allows the pilot with no signs of fatigue or discomfort to spend
much time at high altitudes, the main problem was that to protect
the pilot from the chemical-biological threat to his costume
consisted mostly of plastic. It
was necessary to give it a thermal protector. Its
role is greatly increased when the pilot alight on water. If
you don chemical protection suits, insulated coveralls, pressure
suit and thermal protection, then climb into the cockpit, not to
mention the fact that to a dogfight, is quite problematic. Situation
needs to be changed.
Manpack life support system for the F-22 consists of two parts -
actually wearable and on-board. The
latter includes an oxygen generator firm Normaleyr Garrett "and
unified system of regulation of respiration and compensation for
congestion, which serves to maintain respiration with positive
pressure gradient and to compensate for the outflow of blood from
the brain at high loads.
Manpack part includes a system for cooling the air. On
special path conditioned air enters the body of the pilot. Its
temperature can be adjusted from 13 to 32 ° C. The pilot costume
designed by firms, "Boeing" and "META RESEARCH. He
plays the role of thermal protection and chemical protection, and
also works as a shield from the fire.
To suit the pilot put on high-altitude pressure suit, helping to
overcome the effect of overload and playing the role of chemical
protection. Antigravity
bandage covering his legs and lower torso. It
provides the pilot an opportunity to move freely.
Flying helmet, lightweight and durable, can catapult at speeds up to
1100 km / h. He developed
a British firm "Helmet Systems." The
helmet has a system of insulation and stabilizing the helmet-mounted
optics.
New suit pilot lighter than its ancestor, it is easier to use and
does not require additional portions for flights over water and
chemical protection.
INTEGRATION OF INFORMATION
The struggle for air superiority, combined with secrecy puts heavy
demands on avionics, which can only be satisfied through the
integration of all systems, introduced on the F-22. Information
is collected bit by bit, in terms of minimal radiation, with
narrowly focused beams, sensors, which are either generally passive,
or included in a split second.
The integration consists of three components: the fact that the
pilot sees, how the system works, and how the combined first and
second. Quest for the air
superiority of low visibility can not be done without integration at
all three levels. For
pilot integration means all of the information displayed on one
screen, but this requires a strong and functional integration of the
aggregate.
Integrated Avionics F-22 provides the pilot information about the
environmental situation, assuming all the functions of management
and control systems.
The concept of the avionics of F-22 is based on the comparison and
processing of data from the sensors and the creation on their base a
whole picture, which is used by the system to assess the situation
and making it available to the pilot and for issuing commands to the
sensors, additional information gathering. As
sensors are used:
- Multi-mode radar with electronic scanning and phased array antenna
phased array consisting of 2000 modules transmit / receive Northrop
Grumman »APG-77
- EW system, which includes a subsystem to prevent exposures to
radar and missile launch detection firm Lockheed-Martin "/" Sanders
"
- Communication, navigation and identification (SSS), which includes
the bus for data exchange between aircraft in flight, a joint
tactical information distribution system and power "friend or foe"
Mk.H II .
All signals from sensors and other data processed by two integrated
processors Hughes.
Both processors are grouped together by fiber optics. The
accommodation on board a third of the same processor.
By the way, with on-board computer F-22A is connected one of the
most notorious scandals that occurred during the program. In
1996, when the configuration of the digital computer has been
determined, it became clear that its basis is 48b-e processor
companies Intel, at that time already out of production. Had
to quickly change the architecture of the onboard computer, to
redirect it to use the processor "Pentium".
For reasons of privacy software is stored in encrypted form on a
data cartridge that is inserted into its slot pilot before the
flight. When the engine
is running the content is decrypted spetsmodulem cartridge and sent
to the avionics using fiber-optic cables. In
the case of the destruction of the aircraft all the software is
discarded. Similarly,
there is reconfiguring the system in case of failure of the
processor module. Each of
them has at least one backup module that is not involved in the
usual way. In the case of
a massive failure the pilot is given a menu system which turn off:
for example, radars and battle set to return to the base or the
navigation system and electronic warfare system - to exit from the
battlefield.
Avionics Aircraft created in phases, stages, with the possibility of
upgrading. The first
plane with a full range of avionics, onboard 4004, began the testing
program in August 1999, it installed the first stage of a complex
avionics (No EW), which allowed to use no more than half the power
of digital computer. Avionics
second stage includes the radar with advanced capabilities,
electronic warfare systems, and enhanced CHO. It
has been prepared to board the first flight 4004 and was used to
test data processing. The
third stage will include all modes of operation of all sensors to
allow production of electronic interference, and protivopomeh. Added
two more stages - 3.1, implying the installation of receivers JDAM
weapons systems and global satellite positioning systems, and 4 -
with the installation of the transmitter of the global positioning
system and helmet-mounted sight system with the possibility of using
missiles AIM-9X. This
stage will be implemented on the aircraft, which entered service in
2004
AIRCRAFT ARMAMENT
The team of designers of the complex arms perfectly cope with the
demands of weight and cost, while keeping in mind that the F-22 will
have to perform tasks not only related to air combat.
Firstly, it will be the job of bombing with high accuracy using KAB
JDAM.
Despite the fact that the main armament of the aircraft is on the
inside of the suspension, it is possible to hang under the wing of
the four pylons for missiles and drop tanks, which extends the
capabilities of the aircraft.
Basically ventral weapons bay can accommodate 4 SD AIM-120A, or 6 SD
"compact storage» AIM-9M. There
is a 20-mm cannon with 480 rounds ammunition. Currently,
the main weapon is a missile AIM-120A, but at the time of entry into
service the aircraft in the series will launch AIM-120C with reduced
aerodynamic surfaces. Each
additional missile added 160 kg of dead weight and 45 kg weight
starter.
Starter vertically catapulting the type of firm EDO missile AIM-120
has replaced the trapeze installed on the prototype. As
a result, decreased the length of the compartment of weapons and was
spared the weight. Requirements
for start-up is very high - a rocket to be released from the
compartment at any position of the aircraft and flight speed without
shaking and spreads - the places in the compartment is very small. Starter
should push the rocket out through the "concrete wall" boundary
layer at supersonic speed.
The device has a stroke of 230 mm and fires a missile in less than a
second. Drive - a mixed,
Air hydraulic. Nomination
made pneumatic actuator, descent rocket - gidrotolkatelem, after
which the starter is removed. Closing
the shutters cover possible after the withdrawal of missiles and
extended starter. Pushing
the starter going with an overload of 40 units and the rate of
Pushing 8,1 m / sec. Maintenance
on the ground provided a slow mode.
Trapeze launching missiles AIM-9 was developed by Lockheed-Martin. It
is based on construction starting rails on the wingtips of the F-16. Trapeze
puts a rocket into the stream, but not shoots her. The
missile compartment is pulled out of the front of the outside - down
at a slight angle to the centerline plane and the plane, to increase
the viewing angle IR GOS. The
rocket launched from a rail, gas from its nozzle reflected outward
by deflector prevents damage to the electronics compartment, located
behind the compartment for the AIM-9. To
install new missiles on the plane AIM-9X will require only minor
modifications.
In early 1999, the USAF issued by the firm Lockheed Martin and
Boeing, "the task to develop measures to enhance the tactical
capabilities of this aircraft.
Performance to aircraft F-22 is still a fighter combat air with a
fairly limited capacity to destroy ground targets. Of
weapons air-to-earth "it can carry only two prospective KAB JDAM
caliber 450 kg (on the inside suspension), and the ability to
conduct long-range missile combat air drop sharply, since in
addition to bombs, mostly gruzootseke aircraft may be placed only
two missiles AMRAAM, while the outer suspension arms provided only
for his transportation to the ferry option. ESR
measurements of the F-22 with missiles on external sling showed
unacceptable increase in the magnitude of the EPR, nullifies the low
radar visibility of the aircraft, its main "trump card" in a
dogfight and in overcoming the defense.
During the works to expand the tactical capabilities of F-22 was
considered 31 case scenario combat missions in the combat use of the
CRR JDAM. Result of the
work was the development of changes and additions to software BTsVM
aircraft, as well as making it possible to carry cluster bombs,
filled with self-correcting miniature precision munitions, such as
the 115-kg light perspective KAB.
These changes will be implemented, most likely in the fifth series
airplanes, serial production is scheduled to begin in 2006, KAB JDAM
will be able to carry the aircraft of the fourth series.
The ultimate goal of the work to expand the tactical capabilities of
the F-22, according to program manager Robert Richardson will be a
complete replacement of attack aircraft F-15E and F-117 F-22
fighters with advanced tactical possibilities. Thus,
after the release of 339 aircraft F-22 is going to replace the
fighter F-15C, mass production can be extended to provide the
maximum unification of the park fighter and tactical strike aircraft
the United States.
Nodes external load is assumed to apply for ferry flights or the
conduct of hostilities in the low-intensity conflicts. They
can be discharged to place four pylons carrying capacity of 2270
kg.Under each of them can be placed on the external fuel tank (PTB)
with a capacity 2,270 liters. In
addition to the tanks under each pylon can be hung on two AMRAAM
missiles in the shipping configuration - without feathers. Alternative
suspension under each pylon includes two AMRAAM missiles or A IM -9
in a combat configuration, or one bomb JDAM. Pylons
once underwent a radical modernization to bridge flutter.
Rather than originally planned to use the PTB from the aircraft the
F-15 is currently developing new tanks - apparently the same, but
with the possibility of internal transfer of fuel to maintain the
position of the center of mass (CM).
Above the right air intake for the doors, doors that open to fire,
is an upgraded lightweight gunM61A-2. For
the main weapons bays in the center of mass of the aircraft is slug
compartment system bezzvenevoy supply of ammunition development of
Lockheed Martin. " Cartridge
cases returned to the bay for a minimum change of CM and to prevent
damage to the aircraft structure thrown overboard sleeves.
CONTROL SYSTEM
High level design and integration has allowed the development team
to meet the requirements of mass systems and their value by their
"dismemberment" into subsystems.
Many of the traditional links between the systems were severed in
order to obtain maximum benefit from integration. Management
system, for example, includes integrated control systems of aircraft
and engines. The
integrated control system takes information about the systems
through a data bus. These
systems, as well as the suspension control system, have the form of
blocks, installed in the onboard computer. For
these three systems uses 18 blocks of processors manufactured by
Texas Instruments ".
Aircraft control system developed by Lear Astroniks. It
has a high rate of innovation and is very different from FBWCS
previously used. F-22 -
The first plane with trehkratnorezervirovannoy digital computerized
GC, which has no mechanical or electrical redundancy. There
are two hydraulic pressure to 276 kg/cm2 (according to other sources
- 380 kg/cm2). Each
control surface leads to only one cylinder to save weight.
Compensation system captures a control surface in a neutral position
in case of failure of hydraulic cylinder drive.
Control system (CS) operates 14 aircraft surfaces: horizontal tail
(GO), ailerons, flaperons, rudders, slats, flaps control air intake
and air bypass doors. Restrictions
on the angle of attack is not, however, overload, and the angular
velocity of the roll have limitations depending on the mode of
flight, the amount of fuel in the tanks and the suspension of cash
to prevent peregruzhivaniya design. This
is especially important for maintenance. While
the F -16 has
limitations only balanced load and can be overloaded by the angular
velocity of the roll, the F-22 in the presence of a complete surge
protection for all flight regimes. Pilot
is not physically able to reload the aircraft.
Information about flight mode enters the digital computer system of
unobtrusive sensors firm Rouzmaunt ", which includes two sensors the
angle of attack, and four conformal panels in the nose of the
aircraft. At angles of
attack greater than 30 ° in the case of system failure at work
consist of two laser-gyro inertial flight control and navigation
system LN-100 "Litton" used to determine the angles of attack and
drift.
Other functions of the SU aircraft include: cutting mode
vzdergivaniya aircraft that is included with a sharp stick testify
in the longitudinal direction, the air braking mode in which the
additional resistance is created using the rudders, and ailerons
flaperons, and preserving
its essential functions, as well as the management of nasal stand in
three modes: a small turning radius, large turning radius and mode
samoorientirovaniya used when the "pipeline" - aborted landing.
Control of the aircraft with an integrated control system (ICS) has
allowed to abandon their traditional instruments in the cockpit and
additional displays. In
the ICS include: electrical, hydraulic, fuel, air conditioning
systems, life support system, APU, landing gear, brakes, cruise
information, diagnostics, and monitor the structural integrity and
load
Motor drives two generators with a capacity of 65 kW (F-22 consumes
mostly DC) and two hydraulic pump with capacity of 270 l / min. MAT
Allied Signal »G-250 has shaft horsepower 335 kW and brings the
27-kilowatt generator and a fuel pump (100 l / min), pumping the
fuel out of the eight tanks in the front and middle of the fuselage,
wing and tail boom in the supply tank receiver system in-flight
refueling is a "spin" the fuselage and inoperative closed doors. The
aircraft can refuel on the ground by gravity, without the use of
ground fueling agretata (MAL).
"Fully integrated" climate system from Allied Signal supplies
aircraft air-conditioned throughout the flight. It
consists of three main components: the system of circulating air
from the open cycle for cooling the avionics and boost the life
support system, evaporative system with closed-loop liquid cooling
for the avionics, including antennas,
and the thermoregulatory system of fuel used as a refrigerant - to
prevent its ignition.
The air is taken from the engines or APU, is cooled by the oncoming
flow in the primary heat exchanger. Since
the cooling of avionics should be performed since the start of
engines in the path of cooling at zero speed the air is pumped into
special compressors. Primary
cooling air further refrezhiriruetsya and enters the blower system
avionics, including to
the aircraft control system and the ICS. Liquid
cooling system keeps the temperature in the avionics bay of about
+15 ° C and used as a refrigerant polialfaolifin. The
fuel is cooled by the oncoming flow in a special heat exchanger, its
temperature before it enters the engine is regulated by a special
system.
Chassis firm "Menasco" are electrical and hydraulic SU. Braking
system and front landing gear - digital. Braking
system ensures the absence of Hughes's main wheels and prevents the
wheels from locking up under braking during landing and taxiing.
System F-22 is designed to damage sustained in the same way as a
glider, and every single failure can lead to failure of the system. Control
channels are reserved, there are several independent sources of
energy, power drives in most duplicated, so that the plane crash may
result in only a few series of failures, say developers.
Propulsion
In the case of the F-22 supersonic cruise speed requirement meant to
create a new power plant.Engine F-119-100 is TRDTSF low-pass ratio. Compared
to the engine by Pratt & Whitney »F-100-200, installed on F-15
aircraft, it has 100% more static thrust without afterburner, and a
50% increase - in afterburner at supersonic speed. Amount
of detail in it is less by 40%, while the reliability,
maintainability and ease of operation it is better by 80%.
The requirement to achieve high thrust-weight ratio has been
satisfied by applying the minimum possible number of steps that will
positively impact the cost and weight, allowing a short and simple
engine. The requirement
for a supersonic besforsazhnomu have determined the value of margin
of safety and efficiency units, and also led the founders to ask
more-stress mode turbocharger than the F-100, while preserving the
resource.
Contracts for the design of experimental and demonstration of
engines for the program ATF issued to firms General Electric and
Pratt & Whitney for three years prior to the program of the aircraft
itself. The wording of
contractual terms was the most common in order to establish a
company parties freedom of action in terms of increased technical
risk. For Pratt & Whitney
"The contract included the design and construction of two samples of
PW5000 engines, structures and installations for the testing of
engine units.
Contracts for the construction of prototype engines were issued in
June 1986, and became the PW5000 YF-119, and its competitor General
Electric »GE-37 - YF-120. The
decision by Pratt & Whitney to create an experimental engine in the
"summer weight" minimized modifications for the F-119. The
second prototype, equipped with these engines, took off in October,
1990 A month later the plane developed a supersonic speed
besforsazhnom mode.
According to a spokesman for Pratt & Whitney, the design of the
engine design was laid a few non-optimal value of the capacity of
the turbocharger. But
even without any changes, he has shown good performance. Was
rapidly developed and tested on the ground a new fan. As
a result, serial F-119 develops in 10-15% more traction with better
efficiency.
The engine has a three-stage fan and compressor with integral
six-disc monolithic steps to reduce weight. In
addition, such a construction free from losses due to overflow of
air at fixing blades